Additive and Subtractive Manufacturing Processes 1st Edition 2022 Hardbound by Sharma, Varun, Taylor and Francis Ltd

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Taylor and Francis Ltd Additive and Subtractive Manufacturing Processes 1st Edition 2022 Hardbound by Sharma, Varun

This reference text discusses fundamentals, classification, principles, applications of additive and subtractive manufacturing processes in a single volume._x000D__x000D_The text discusses 3D printing techniques with the help of practical case studies, covers rapid tooling using microwave sintering and ultrasonic assisted sintering process, and covers different hybrid manufacturing techniques like cryo-MQL, and textured cutting inserts. It covers important topics including green manufacturing, ultrasonic assisted machining, electro thermal based non-conventional machining processes, metal based additive manufacturing, LASER based additive manufacturing, indirect rapid tooling, and polymer based additive manufacturing._x000D__x000D_The book:_x000D__x000D__x000D__x000D_Discusses additive and subtractive manufacturing processes in detail_x000D_Covers hybrid manufacturing processes_x000D_Provides life cycle analysis of conventional machining_x000D_Discusses biomedical and industrial applications of additive manufacturing_x000D__x000D_The text will be useful for senior undergraduate, graduate students, and academic researchers in areas including industrial and manufacturing engineering, mechanical engineering, and production engineering._x000D__x000D_Discussing the sustainability aspects of conventional machining in reducing carbon footprint of machining by adopting different hybrid and non-conventional machining processes, this text will be useful for senior undergraduate, graduate students, and academic researchers in areas including industrial and manufacturing engineering, mechanical engineering, and production engineering._x000D_ _x000D_ Chapter 1 Evolution of Manufacturing: Growing on a Circular Track _x000D_ Uday Shanker Dixit_x000D_ 1.1 Introduction _x000D_ 1.2 Transformation of manufacturing system: domestic-factory-domestic _x000D_ 1.3 Customization to mass production to mass-customization and again to customization _x000D_ 1.4 Importance of sustainability in manufacturing sector _x000D_ 1.5 Role of data and analytics in manufacturing _x000D_ 1.6 Influence of evolutions in material science _x000D_ 1.7 Automation _x000D_ 1.8 Future of manufacturing _x000D_ 1.9 Challenges _x000D_ 1.10 Conclusion_x000D_ _x000D_ Chatper 2 Grinding and recent trends _x000D_ Kamal Kishore, Manoj Kumar Sinha, Dinesh Setti_x000D_ 2.1 Introduction _x000D_ 2.2 Sustainable Machining Techniques _x000D_ 2.2.1 Minimum Quantity Lubrication (MQL) _x000D_ 2.2.2 Nanofluid MQL _x000D_ 2.2.3 Cryogenic Cooling _x000D_ 2.2.4 Hybrid Cooling Methods _x000D_ 2.3 Hybrid Grinding Techniques _x000D_ 2.3.1 Ultrasonic Assisted Grinding (UAG) _x000D_ 2.3.2 Laser-assisted Grinding (LAG) _x000D_ 2.4 Micro-grinding _x000D_ 2.5 High-Speed Grinding (HSG) _x000D_ 2.5.1 Creep Feed Grinding _x000D_ 2.5.2 High-Efficiency Deep Grinding (HEDG) _x000D_ 2.5.3 Speed Stroke Grinding (SSG) _x000D_ 2.6 Textured Grinding Wheel (TGW) _x000D_ 2.7 3D-printed Grinding Wheels _x000D_ 2.8 Artificial Intelligence (AI) in grinding _x000D_ 2.8.1 Self-Optimising Programs Systems _x000D_ 2.9 Precision Shaped Grits _x000D_ 2.10 Summary _x000D_ _x000D_ Chapter 3 Recent advances in ultrasonic manufacturing and its industrial applications _x000D_ _x000D_ Ravinder P. Singh, Vishal Gupta , Girish C. Verma , Pulak M. Pandey, Uday S. Dixit_x000D_ _x000D_ 3.1 Introduction _x000D_ 3.2 Basic concept _x000D_ 3.2.1 Mechanics of cutting UAMc process _x000D_ 3.2.2 Influence on the cutting mechanism _x000D_ 3.3 Mechatronics involved in UAMc _x000D_ 3.4 Ultrasonic assisted machining (UAMc) economic aspect _x000D_ 3.5 Influence of ultrasonic effect on various machining processes _x000D_ 3.5.1 UAT process _x000D_ 3.5.2 Ultrasonic assisted milling (UAM) process _x000D_ 3.5.3 Ultrasonic assisted drilling _x000D_ 3.6 Industrial application of UAM and RUD process _x000D_ 3.6.1 Case study on UAM process _x000D_ 3.6.2 Case study of RUD in biomedical application _x000D_ 3.7 Conclusion_x000D_ _x000D_ Chapter 4 Environmental Sustainability Assessment of a Milling Process using LCA: A Case Study of India _x000D_ _x000D_ Nitesh Sihag, Vikrant Bhakar, Kuldip Singh Sangwan_x000D_ _x000D_ 4.1 Introduction _x000D_ 4.2 Materials and Method _x000D_ 4.2.1 Goal and Scope Definition _x000D_ 4.2.2 Functional Unit and System Boundary _x000D_ 4.2.3 Reference Factory and HVAC System _x000D_ 4.2.4 Inventory Analysis _x000D_ 4.3 Results and Discussion _x000D_ 4.3.1 Endpoint Assessment _x000D_ 4.3.2 Midpoint Assessment _x000D_ 4.4 Practical Implications and Recommendations _x000D_ 4.5 Sensitivity Analysis _x000D_ 4.6 Summary _x000D_ _x000D_ Chapter 5 Mechanical based non-conventional machining processes_x000D_ _x000D_ Rajesh Babbar, Aviral Misra, Girish Verma, Pulak M. Pandey_x000D_ _x000D_ 5.1 Introduction _x000D_ 5.2 Abrasive jet machining _x000D_ 5.2.1 Mechanism of material removal in AJM _x000D_ 5.2.2 Process parameters of AJM _x000D_ 5.2.3 Applications of AJM _x000D_ 5.3 Abrasive water jet machining_x000D_ 5.3.1 Material removal mechanism in AWJM _x000D_ 5.3.2 Process parameters of AWJM _x000D_ 5.3.3 Cutting geometry in AWJM _x000D_ 5.3.4 Applications of AWJM _x000D_ 5.4 Magnetic abrasive finishing _x000D_ 5.4.1 Material removal mechanism in MAF process _x000D_ 5.4.2 Process parameters of MAF _x000D_ 5.4.3 Advances and application of MAF _x000D_ 5.4.4 Future scope of MAF _x000D_ 5.5 Abrasive flow machining _x000D_ 5.5.1 Mechanism of material removal in AFM _x000D_ 5.5.2 Process Parameters of AFM _x000D_ 5.5.3 Developments and application of AFM _x000D_ 5.5.4 Future scope of AFM _x000D_ 5.6 Conclusion _x000D_ _x000D_ Chapter 6 Thermal Energy Based Advanced Manufacturing Processes _x000D_ _x000D_ Hardik Beravala, Nishant K. Singh_x000D_ _x000D_ 6.1 Introduction _x000D_ 6.2 Air/gas assisted EDM _x000D_ 6.3 Magnetic field assisted EDM _x000D_ 6.4 Magnetic field and Air/gas Assisted EDM _x000D_ 6.5 Conclusions_x000D_ _x000D_ _x000D_ Chapter 7 Polymer based additive manufacturing _x000D_ _x000D_ Narinder Singh, Buta Singh_x000D_ _x000D_ 7.1 Introduction _x000D_ 7.2 Various techniques used in AM _x000D_ 7.2.1 Fused deposition modeling _x000D_ 7.2.2 Stereolithography (SLA) _x000D_ 7.2.3 Laminated object manufacturing _x000D_ 7.2.4 Selective laser sintering (SLS) _x000D_ 7.2.5 Laser engineered net shaping (LENS) _x000D_ 7.2.6 Polyjet _x000D_ 7.3 HT thermoplastics in additive manufacturing: Structure _x000D_ 7.4 HT engineering thermoplastics in PBF _x000D_ 7.5 High performance polymers (HPPs) _x000D_ 7.5.1 Amorphous HPPs _x000D_ 7.5.2 Polysulfone _x000D_ 7.5.3 Polyetherimide _x000D_ 7.5.4 Poly (phenylene sulfide) and Semi-crystalline HPPs _x000D_ 7.5.5 Polyether-ether-ketone _x000D_ 7.5.6 Liquid crystalline polymers _x000D_ 7.5.7 Nano-based materials/Innovative polymers _x000D_ 7.5.8 Poly butylene succinate _x000D_ 7.5.9 Poly hydroxy alkanoates _x000D_ 7.5.10 Lignin _x000D_ 7.6 Challenges in printing with HT engineering thermoplastics _x000D_ 7.7 Conclusions _x000D_ _x000D_ Chapter 8 Recent Research progress and Future Prospects in the Additive Manufacturing of Biomedical Magnesium and Titanium Implants _x000D_ _x000D_ Haytham Elgazzar and Khalid Abdelghany_x000D_ _x000D_ 8.1 Introduction _x000D_ 8.2 Additive Manufacturing and fabrications challenges of biomedical metal implants _x000D_ 8.3 The fabrication of Ti6Al4V implants using SLM process _x000D_ 8.4 Biomedical Ti6Al4V implants: Case studies _x000D_ 8.5 The fabrication of Mg implants using SLM process _x000D_ 8.6 Post-processing of SLM products _x000D_ 8.7 Summary and future works _x000D_ _x000D_ Chapter 9 Indirect rapid tooling methods in additive manufacturing_x000D_ _x000D_ Gurminder Singh, Pawan Sharma, Kedarnath Rane, Sunpreet Singh_x000D_ _x000D_ 9.1 Introduction _x000D_ 9.2 Indirect rapid tooling _x000D_ 9.3 Direct rapid tooling _x000D_ 9.4 Soft Tooling _x000D_ 9.5 Pattern quality by AM process _x000D_ 9.6 Different rapid tooling processes _x000D_ 9.6.1 Electroforming _x000D_ 9.6.2 Casting _x000D_ 9.6.3 Investment casting _x000D_ 9.6.4 Sand casting _x000D_ 9.7 Sintering _x000D_ 9.7.1 Conventional Sintering _x000D_ 9.7.2 Microwave Sintering _x000D_ 9.7.3 Ultrasonic Vibration Sintering _x000D_ 9.8 Applications of indirect RT methods _x000D_ 9.8.1 Machining tools _x000D_ 9.8.2 Biomedical _x000D_ 9.8.3 Others _x000D_ 9.9 Benefits of rapid tooling _x000D_ 9.10 Future Scope and summary_x000D_ _x000D_ _x000D_ Chapter 10 Laser Additive Manufacturing of Nickel Superalloys for Aerospace Applications_x000D_ _x000D_ S K Nayak , A N Jinoop, S Shiva, C P Paul_x000D_ _x000D_ 10.1 Introduction _x000D_ 10.2 LAM of Ni-superalloys _x000D_ 10.3 LAM processes _x000D_ 10.4 LAM Processed Ni-Superalloys for Aerospace Applications _x000D_ 10.4.1 Inconel 718 (IN718)_x000D_ 10.4.2 LPBF of IN718 _x000D_ 10.4.3 LDED of IN718 _x000D_ 10.4.4 Inconel 625 (IN625) _x000D_ 10.4.5 LPBF of IN625 _x000D_ 10.4.6 LDED of IN625 _x000D_ 10.5 Hastelloy-X(HX) _x000D_ 10.5.1 LPBF of HX _x000D_ 10.5.2 LPBF of HX _x000D_ 10.6 Waspaloy _x000D_ 10.6.1 LPBF of Waspaloy _x000D_ 10.6.2 LPBF of Waspaloy _x000D_ 10.7 CM247LC 235_x000D_ 10.7.1 LPBF of CM247LC _x000D_ 10.7.2 LPBF of IN625 _x000D_ 10.8 Recent Trends in LAM of Ni-Superalloys _x000D_ 10.8.1 Case studies for LAM built Ni super-alloys for aerospace applications _x000D_ 10.9 Future Scope _x000D_ 10.10 Conclusions _x000D_ _x000D_ Chapter 11 Impact of enabling factors on the adoption of additive manufacturing in the automotive industry _x000D_ _x000D_ Kshitij Sharma, Maitrik Shah, Shivendru Mathur, Neha Choudhary, Varun Sharma_x000D_ _x000D_ 11.1 Introduction _x000D_ 11.2 Research motivation _x000D_ 11.3 Literature review _x000D_ 11.3.1 Enablers _x000D_ 11.3.2 Research gap and objective _x000D_ 11.4 Research method _x000D_ 11.5 Methodology _x000D_ 11.6 Interpretive structural modeling (ISM) _x000D_ 11.7 Analytic network process (ANP) _x000D_ 11.8 Application and results _x000D_ 11.8.1 ISM APPLICATION _x000D_ 11.8.2 ANP application _x000D_ 11.9 Discussion _x000D_ 11.10 Managerial implication _x000D_ 11.11 Conclusions _x000D_ _x000D_ Chapter 12 Thermal Analysis and Melt Flow Behavior of Ethylene Vinyl Acetate (EVA) for Additive Manufacturing _x000D_ _x000D_ Vivek Dhimole, Narendra Kumar, Prashant K. Jain_x000D_ _x000D_ 12.1 Introduction _x000D_ 12.2 Material and methods _x000D_ 12.3 Results and Discussions _x000D_ 12.3.1 Thermal analysis of Material Deposition Tool system _x000D_ 12.3.2 Simulation of melt flow in Barrel _x000D_ 12.3.3 Simulation of melt flow in Nozzle _x000D_ 12.3.4 Free extrusion and swelling of melt _x000D_ 12.3.5 Evolution of temperature distribution along the raster _x000D_ 12.4 Conclusion_x000D_ _x000D_ _x000D_ Chapter 13 Directed Energy Deposition for metals _x000D_ Nitish P. Gokhale and Prateek Kala_x000D_ _x000D_ 13.1 Introduction: _x000D_ 13.2 Classification of DED processes: _x000D_ 13.3 Material feeding: _x000D_ 13.3.1 Wire Feeding: _x000D_ 13.3.2 Omni-directional wire feeding _x000D_ 13.3.3 Powder Feeding: _x000D_ 13.4 Materials for DED processes: _x000D_ 13.5 Influence of process parameters: _x000D_ 13.6 Mechanical properties and microstructure: _x000D_ 13.7 Advantages and disadvantages of DED processes:_x000D_