Description
Wiley India Groover'S Principles Of Modern Manufacturing Si Version by Mikell P. Groover
Groover's Principles of Modern Manufacturing, is designed for a first course or two-course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. As in preceding editions, the author's objective is to provide a treatment of manufacturing that is modern and quantitative. The book's modern approach is based on balanced coverage of the basic engineering materials, the inclusion of recently developed manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science and its greater use of mathematical models and quantitative end-of-chapter problems.
TABLE OF CONTENTS
1 Introduction And Overview Of Manufacturing
1.1 What is Manufacturing?
1.2 Materials in Manufacturing
1.3 Manufacturing Processes
1.4 Production Systems
1.5 Manufacturing Economics
Part I Engineering Materials and Product Attributes
2 The Nature Of Materials
2.1 Atomic Structure and the Elements
2.2 Bonding between Atoms and Molecules
2.3 Crystalline Structures
2.4 Noncrystalline (Amorphous) Structures
2.5 Engineering Materials
3 Mechanical Properties Of Materials
3.1 Stress--Strain Relationships
3.2 Hardness
3.3 Effect of Temperature on Properties
3.4 Fluid Properties
3.5 Viscoelastic Behavior of Polymers
4 Physical Properties Of Materials
4.1 Volumetric and Melting Properties
4.2 Thermal Properties
4.3 Mass Diffusion
4.4 Electrical Properties
4.5 Electrochemical Processes
5 Engineering Materials
5.1 Metals and Their Alloys
5.2 Ceramics
5.3 Polymers
5.4 Composite Materials
6 Dimensions, Surfaces, And Their Measurement
6.1 Dimensions, Tolerances, and Related Attributes
6.2 Conventional Measuring Instruments and Gages
6.3 Surfaces
6.4 Measurement of Surfaces
6.5 Effect of Manufacturing Processes
Part II Solidification Processes
7 Fundamentals Of Metal Casting
7.1 Overview of Casting Technology
7.2 Heating and Pouring
7.3 Solidification and Cooling
8 Metal Casting Processes
8.1 Sand Casting
8.2 Other Expendable-Mold Casting Processes
8.3 Permanent-Mold Casting Processes
8.4 Foundry Practice
8.5 Casting Quality
8.6 Castability and Casting Metals
8.7 Product Design Considerations
9 Glassworking
9.1 Raw Materials Preparation and Melting
9.2 Shaping Processes in Glassworking
9.3 Heat Treatment and Finishing
9.4 Product Design Considerations
10 Shaping Processes For Plastics
10.1 Properties of Polymer Melts
10.2 Extrusion
10.3 Production of Sheet and Film
10.4 Fiber and Filament Production (Spinning)
10.5 Coating Processes
10.6 Injection Molding
10.7 Compression and Transfer Molding
10.8 Blow Molding and Rotational Molding
10.9 Thermoforming
10.10 Casting
10.11 Polymer Foam Processing and Forming
10.12 Product Design Considerations
11 Processing Of Polymer Matrix Composites And Rubber
11.1 Overview of PMC Processing
11.2 Open-Mold Processes
11.3 Closed-Mold Processes
11.4 Other PMC Shaping Processes
11.5 Rubber Processing and Shaping
11.6 Manufacture of Tires and Other Rubber Products
Part III Particulate Processing of Metals and Ceramics
12 Powder Metallurgy
12.1 Characterization of Engineering Powders
12.2 Production of Metallic Powders
12.3 Conventional Pressing and Sintering
12.4 Alternative Pressing and Sintering Techniques
12.5 Materials and Products for Powder Metallurgy
12.6 Design Considerations in Powder Metallurgy
13 Processing Of Ceramics And Cermets
13.1 Processing of Traditional Ceramics
13.2 Processing of New Ceramics
13.3 Processing of Cermets
13.4 Product Design Considerations
Part IV Metal Forming and Sheet Metalworking
14 Fundamentals Of Metal Forming
14.1 Overview of Metal Forming
14.2 Material Behavior in Metal Forming
14.3 Temperature in Metal Forming
14.4 Strain Rate Sensitivity
14.5 Friction and Lubrication in Metal Forming
15 Bulk Deformation Processes In Metal Working
15.1 Rolling
15.2 Forging
15.3 Extrusion
15.4 Wire and Bar Drawing
16 Sheet Metalworking
16.1 Cutting Operations
16.2 Bending Operations
16.3 Drawing
16.4 Dies and Presses for Sheet Metal Processes
16.5 Other Sheet-Metal-Forming Operations
16.6 Sheet Metal Operations Not Performed on Presses
16.7 Bending of Tube Stock
Part V Material Removal Processes
17 Theory Of Metal Machining
17.1 Overview of Machining Technology
17.2 Theory of Chip Formation in Metal Machining
17.3 Force Relationships and the Merchant Equation
17.4 Power and Energy Relationships in Machining
17.5 Cutting Temperature
18 Machining Operations And Machine Tools
18.1 Machining and Part Geometry
18.2 Turning and Related Operations
18.3 Drilling and Related Operations
18.4 Milling
18.5 Machining Centers and Turning Centers
18.6 Other Machining Operations
18.7 Machining Operations for Special Geometries
18.8 High-Speed Machining
19 Cutting-Tool Technology
19.1 Tool Life
19.2 Tool Materials
19.3 Tool Geometry
19.4 Cutting Fluids
20 Economic And Product Design Considerations In Machining
20.1 Machinability
20.2 Tolerances and Surface Finish
20.3 Machining Economics
20.4 Product Design Considerations in Machining
21 Grinding And Other Abrasive Processes
21.1 Grinding
21.2 Related Abrasive Processes
22 Nontraditional Machining And Thermal Cutting Processes
22.1 Mechanical Energy Processes
22.2 Electrochemical Machining Processes
22.3 Thermal Energy Processes
22.4 Chemical Machining
22.5 Application Considerations
Part VI Property-Enhancing and Surface Processing Operations
23 Heat Treatment Of Metals
23.1 Annealing
23.2 Martensite Formation in Steel
23.3 Precipitation Hardening
23.4 Surface Hardening
23.5 Heat Treatment Methods and Facilities
24 Surface Processing Operations
24.1 Industrial Cleaning Processes
24.2 Diffusion and Ion Implantation
24.3 Plating and Related Processes
24.4 Conversion Coating
24.5 Vapor Deposition Processes
24.6 Organic Coatings
24.7 Porcelain Enameling and Other Ceramic Coatings
24.8 Thermal and Mechanical Coating Processes
Part VII Joining and Assembly Processes
25 Fundamentals Of Welding
25.1 Overview of Welding Technology
25.2 The Weld Joint
25.3 Physics of Welding
25.4 Features of a Fusion-Welded Joint
26 Welding Processes
26.1 Arc Welding
26.2 Resistance Welding
26.3 Oxyfuel Gas Welding
26.4 Other Fusion-Welding Processes
26.5 Solid-State Welding
26.6 Weld Quality
26.7 Weldability
26.8 Design Considerations in Welding
27 Brazing, Soldering, And Adhesive Bonding
27.1 Brazing
27.2 Soldering
27.3 Adhesive Bonding
28 Mechanical Assembly
28.1 Threaded Fasteners
28.2 Rivets and Eyelets
28.3 Assembly Methods Based on Interference Fits
28.4 Other Mechanical Fastening Methods
28.5 Molding Inserts and Integral Fasteners
28.6 Design for Assembly
Part VIII Special Processing and Assembly Technologies
29 Rapid Prototyping And Additive Manufacturing
29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing
29.2 Additive Manufacturing Processes
29.3 Cycle Time and Cost Analysis
29.4 Additive Manufacturing Applications
30 Processing Of Integrated Circuits
30.1 Overview of IC Processing
30.2 Silicon Processing
30.3 Lithography
30.4 Layer Processes Used in IC Fabrication
30.5 Integrating the Fabrication Steps
30.6 IC Packaging
30.7 Yields in IC Processing
31 Electronics Assembly And Packaging
31.1 Electronics Packaging
31.2 Printed Circuit Boards
31.3 Printed Circuit Board Assembly
31.4 Electrical Connector Technology
32 Microfabrication Technologies
32.1 Microsystem Products
32.2 Microfabrication Processes
33 Nanofabrication Technologies
33.1 Nanotechnology Products and Applications
33.2 Introduction to Nanoscience
33.3 Nanofabrication Processes
Part IX Manufacturing Systems
34 Automation Technologies For Manufacturing Systems
34.1 Automation Fundamentals
34.2 Hardware for Automation
34.3 Computer Numerical Control
34.4 Industrial Robotics
35 Integrated Manufacturing Systems
35.1 Material Handling
35.2 Fundamentals of Production Lines
35.3 Manual Assembly Lines
35.4 Automated Production Lines
35.5 Cellular Manufacturing
35.6 Flexible Manufacturing Systems
35.7 Computer-Integrated Manufacturing
Part X Manufacturing Support Systems
36 Process Planning And Production Control
36.1 Process Planning
36.2 Other Manufacturing Engineering Functions
36.3 Production Planning and Control
36.4 Just-In-Time Delivery Systems
36.5 Lean Production
37 Quality Control And Inspection
37.1 Product Quality
37.2 Process Capability and Tolerances
37.3 Statistical Process Control
37.4 Quality Programs in Manufacturing
37.5 Inspection Principles
37.6 Modern Inspection Technologies
Appendix: Answers to Selected Problems
Index